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MAC Rover 2.0
Hey, everyone again! I have a new project for you all. This is my entry into the Mindstorms Mobile Arm Building Challenge on the message boards. This is the MAC Rover 2.0, a robotic arm similar to my MAC Rover (Multiplexer Arm Carrying Rover). The MAC Rover 2.0 is a huge robotic arm mounted on a treaded base. It has four degrees of freedom (including the hand). It can bend at the shoulder and the elbow, rotate the wrist, and open the hand. The MAC Rover 2.0 uses six motors to get six functions; however, since an air compressor is required, a multiplexer is used to acquire an extra function. The MAC Rover 2.0 uses 3 NXT motors, 1 NXT, 1 Light sensor, 1 Touch sensor, 3 XL motors, 2 IR receivers, 2 battery boxes, 2 Extension cords, 1 switch, 1 pair of lights, 1 large pneumatic pump, 1 pneumatic switch, 2 pneumatic cylinders, and 3 linear actuators. The MAC Rover 2.0 is controlled mostly by remote, with the exception of the multiplexer switching functions. I will separate the MAC Rover 2.0 into its individual components in the following sections: The Driving Base, the Arm, the Forearm, the Lower Arm, and Range of Motion and Program.
Picture 1 MAC Rover 2.0
Picture 2 Front
Picture 3 Side
Picture 4 Back
Picture 5 The arm extended
For those of you who cannot see from the pictures, this project is HUGE! The arm is as large an adult human’s arm.

Posted by:

 MySnailEatsPizza

Created:

 23 May 2012

Rate:

 

Tags:(?):

 nxt, robotic, arm, mincontest2, cool, multiplexer, carrying, shoulder, elbow, wrist, hand, joint, dof, 4, tracks, treads, tank, powerfunctions, motors, program, huge

The Driving Base

The MAC Rover 2.0 is mounted on a sturdy treaded base to move from location to location. The Driving base contains 2 XL motors for power, 2 IR receivers, 1 light sensor, and 1 set of lights as well as some extension cords. The tracks are connected to the motors with a small sequence of gears that is geared down for power. The base is surprisingly fast for its size. The Motors are controlled by an IR receiver connected to a battery box on the shoulder. The tracks are designed to climb over some objects, but not to let the rover topple to the ground. The Light sensor is positioned near one of the lights (also controlled with an IR receiver) in order to allow the power functions to communicate with the NXT. Depending on the bright ness of the light, the NXT does different operations. Picture 1 The Driving Base Picture 2 The Motors and gears Picture 3 The tracks Picture 4 The IR receivers Picture 5 The Light Sensor

The Arm

The MAC Rover 2.0’s arm is a large 4 DoF arm that can bend at the elbow and shoulder, spin the wrist, and close the hand. The arm uses 1 XL motor, 3 Linear actuators, 1 pneumatic pump, 2 pneumatic cylinders, 1 pneumatic switch, 3 NXT motors, 1 NXT, 2 battery boxes, and 1 touch sensor. I will discuss the inner mechanisms of the arm in the next sections. Picture 1 The Arm Picture 2 The Hand open Picture 3 The hand closed Picture 4 The Elbow Picture 5 The Shoulder

The Forearm

The Forearm is actually very similar to the original MAC Rover’s arm. It uses a similar multiplexer (which works by using a clutch system to toggle through three different functions with two motors) to power the hand, wrist, and joint. (if you want to see how the multiplexer works in better detail, see the MAC rover) The hand and wrist are also very similar to the original’s hand and wrist. The first function of the multiplexer is connected to the wrist, the second is connected to the hand, and the third is connected to the elbow. The hand uses a linear actuator to close, and it is designed to grab both large objects like cups and small objects like pencils. The wrist uses a gear to turn a turntable. The third function turns a pneumatic switch that controls the cylinders in the elbow. Picture 1 The Multiplexer Picture 2 The Switching mechanism Picture 3 The Hand mechanism Picture 4 The wrist removed Picture 5 The switch

The Lower Arm

The Lower arm contains the NXT and battery boxes, 1 NXT Motors, 2 Pneumatic cylinders, 1 XL motor, 1 pump, and 2 linear actuators. The Pneumatic cylinders are connected to the elbow to bend the arm. The XL motor is connected to a powerful pump to maximize speed and air output. The NXT motor is connected to a strong sequence of gears that power the linear actuators. The actuators control the shoulder movement. The NXT and battery boxes are connected to the back of the shoulder to act as a counterweight to the massive arm. (Please note that due to the size of the arm, it is very slow yet very strong.) The touch sensor is used to switch functions. Picture 1 The Cylinders Picture 2 The pump Picture 3 The Motor Picture 4 The shoulder Picture 5 The NXT and battery boxes and the touch sensor

Range of Motion and The Program

The MAC Rover 2.0's multiple joints give it an enormous range of motion. With that range of motion, it can perform tasks like pick up and putting down objects, pouring drinks, carrying objects to different locations, drawing, and opening drawers. I successfully made the MAC Rover 2.0 pick up a cup, carry it to a sink, and pour it into the sink. Unfortunately, I accidentally deleted the program, so I do not have a screenshot of it. Basically, when you push the touch sensor, it switches functions and displays the current function on the screen. The lights are controlled with a speed remote that controls the brightness. If the bright ness is low, the current function moves one direction. If the brightness is high, the function moves the other direction. This controls the Hand, wrist, elbow, and shoulder. The air compressor is controlled with a remote.

Conclusion

While I was making the MAC Rover 2.0, I had a few problems with weak mechanisms. The biggest problem was that the original shoulder design was way to weak. Repositioning the actuators fixed this problem but limited the range of motion. I have posted a video. Search "MAC Rover 2.0" in a search engine to find it. Thanks for reading. Please comment and rate! Thanks. MSEP``````````````````````````````````````````````````(The picture is the "cast" from one of my latest videos)

Comments

10 most recent comments out of 101  [VIEW ALL]
  • Kwon8429

  • awesome;!!!!!!!!!!!! I think it is most awesome robot. P.S. Hey. Really your snail eats pizza???

  • Posted 273 days and 20 hours ago


  • Maerskfan

  • Yes these monsters must take ages! :-P

  • Posted 272 days and 19 hours ago


  • leqoman117

  • Hi My Snail Eats pizza where did you get the treads on your Mac Rover 2.0 and where can i buy them.

  • Posted 266 days and 13 hours ago


  • Zoom1901

  • @legoman117: bricklink.com is a great place to mind anything lego. search: Technic, Link Tread Wide with Two Pin Holes

  • Posted 254 days and 2 hours ago


  • MySnailEatsPizza

  • Yes, they take a while. Also I keep getting distracted by other projects. I am almost done with my current project. I have a few more things to add such as sensors and plates. I also have a few other projects to finish that should take a few days.

  • Posted 253 days and 1 hour ago


  • mrlego0234

  • now that is an arm

  • Posted 214 days and 5 hours ago


  • themuteone

  • Very epic

  • Posted 195 days and 3 hours ago


  • xeara

  • Wow! That is one incredible arm! I rate this astounding project 5 stars! It must've taken you forever to build that! :D

  • Posted 118 days and 15 hours ago


  • camppest

  • 100th comment! Your the best builder ever! :)

  • Posted 64 days and 15 hours ago


  • hevyandfives

  • Epical project

  • Posted 24 days and 12 hours ago


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